Challenge: Mallet and wedges

Challenge: Mallet and wedges [∞]

Survival Challenge: Make a Mallet and Wedges

Objective:

Students will work individually or in small teams to craft a functional wooden mallet and wedges using basic tools and natural materials. They will test their creations by splitting a small log.

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Materials Needed:

• Tools: Hatchet, handsaw, whittling knives, mallet (as an example), sharpening stone.
• Materials:
  • Hardwood branches/logs for mallets (e.g., oak, maple, or hickory).
  • Softer wood (e.g., pine or cedar) for wedges.
  • Optional: Sandpaper for finishing, twine for grip.
• Safety Gear: Gloves, goggles, and a first aid kit.

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Preparation:

1. Site Setup:
   • Choose an outdoor area with access to fallen branches or logs.
   • Mark safety zones where tools will be used.
2. Learning Stations:
   • Tool Safety: Demonstrate proper handling of tools.
   • Wood Selection: Show how to identify suitable wood for mallets and wedges.
   • Design and Function: Explain the purpose of mallets and wedges and how they work together.
3. Sample Mallet and Wedges: Have a completed set to inspire and guide students.

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Instructions:

Step 1: Gather Materials

• Find a thick, sturdy branch (about 4–6 inches in diameter) for the mallet head.
• Select a straight branch (about 1.5–2 inches in diameter) for the handle.
• Choose smaller, softer wood for crafting wedges.

Step 2: Craft the Mallet

1. Mallet Head:
   • Cut a section of the thicker branch, about 8–10 inches long.
   • Flatten one side slightly to make it stable when striking.
2. Handle:
   • Whittle one end of the handle to fit snugly into a hole or notch in the mallet head.
   • Insert the handle into the mallet head using friction or wedges to secure it tightly.

Step 3: Make Wedges

• Cut smaller sections of softwood.
• Shape them into wedge forms with one side angled to a sharp edge.
• Smooth the edges to remove splinters.

Step 4: Test and Refine

• Use the mallet and wedges to split a small log. Adjust the design if necessary.

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Challenge Variations:

1. Timed Challenge: Teams race to complete their mallet and wedges and test them on splitting a log.
2. Durability Test: See which mallet and wedges perform best over multiple uses.
3. Aesthetic Bonus: Award extra points for creativity and design.

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Debrief and Reflection:

• Discuss what worked well and what didn’t.
• Reflect on the importance of craftsmanship and resourcefulness in survival situations.
• Encourage sharing of lessons learned to foster peer-to-peer learning.

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